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Vertical
Roller Mills for Cement raw material, coal, lignite and other minerals |
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Design Features |
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Horizontal grinding track
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Conical roller, 15o
inclination to the horizontal
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Grinding rollers guided in standard
rocker arms located outside the grinding house
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Modular mill design, 2, 3 and
4 roller mill on increased grinding table with the same module
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Hot gas duct and grinding force
transmitting parts of the mill are individual structures, not linked to
each other
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Hydro-pneumatic spring system
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No metal to metal contact during
all operation phases of the mill via stop buffer or sensors
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Mill and classifier integrated
in one unit and designed according to NFPA 3.5 bar abs
Quick, easy and simple maintenance
via the hydraulic operated swing-out device
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Process
Features |
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Standard motor for the mill
drive, grinding rollers is lifted during start up of the mill, so no auxiliary
device is required
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Grinding and drying of raw material
up to 25% surface moisture
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Three processes in one unit:
drying, grinding, classifying
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Capacity range: 0.6 - 750 tph
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Low specific power consumption
of the mill
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Low noise and vibration level,
simple plant arrangement, outdoor installation is possible
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Simple plant layout, minimized
space requirements, savings in building costs
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High availability of the Loesche
mill through modular design and operation of proven mill parts
Long life time through especially
designed grinding elements at low costs.
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Vertical
Roller Mills for cement clinker and blast furnace slag (LM 2+2 C/S) |
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Main
Features |
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Low energy consumption compared
to tube mill grinding system. Saving in cost and positive aspects for the
environment are given.
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Low civil cost because of space
saving design.
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Capacity range 38-200 tph; grinding
to surface areas > 4.500 cm²/g
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Effective drying process during
the grinding makes the Loesche mill excellently suited for grinding of
blast furnace slag or producing blended cement from one or more wet components.
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Very smooth operation by the
2+2 system.
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No metal to metal contact between
grinding elements via stop buffer.
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Simple adjustable fineness and
grain size distribution of the required product quality.
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High reliability by using modular
elements of proven design. Long service life by special developed grinding
elements at low costs. Wear protection for all exposed surfaces.
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Applications |
It is commercially proven
that the Loesche 2+2 Mill is highly efficient
vertical roller mill for finish grinding of cement clinker and blast furnace
slag.
Regarding conventional grinding
plants with tube mills, 30% savings in energy requirements or better are
possible with the Loesche 2+2 Mill.
So the Loesche
2+2 Mill will increase profitability and contribute competitiveness.
Three processes are combined
in the 2+2 Mill:
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Drying
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Grinding and disagglomeration
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classification
The low noise and vibration
level contributes to a simple plant layout. It makes an outdoor installation
possible and increases the plant availability. Civil construction costs
are minimized by space saving design.
Because of its high drying
performance the 2+2 Mill is the best choice for grinding blended cements.
Operations
By means of the hydropneumatical
spring system the 2+2 Mill is started with lifted grinding rollers.
Therefore, an auxiliary
drive is unnecessary. The simple plant control system controls the machinery
equipment and the operation.
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The
LOMA Heater |
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Description |
has the following distinctive
features:
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combustion chamber made of heat
resistant steels i.e. no refractory lining
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easily controlled and adjusted
to changing loads
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goof thermal economy
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low weight, i.e. no heavy foundations
Standard design with hot gas
limit of 500°C, with special design a limitation to 700°C.
Fuels
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gas
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light oil
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heavy oil
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low calorific gases (Hu > 2.500
kJ/m³)
For heating
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ambient air
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cleaned exhaust gases
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Mode
of operation |
The majority of the airflow
required is drawn or forced into the hot gas producer through the spiral
housing and flows into the combustion chamber through the holes and annular
gaps in the perforated jacket.
The high inlet velocity of
the mixing air cools the protective jacket and keeps the flame away from
the perforated jacket. |
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Burning
of low calorific gases |
The utilization of the heat
content of low-calorific gases has gained in importance recently in an
effort to optimize energy consumption.
In the technologies applied
so far, refractory lined combustion chambers are used. Additional supporting
burners are required in that respect.
These combustion systems
are charatized by the high quantity of retained heat and necessitate long
heating-up and shutting down periods. In the event of emergency situations,
a costly emergency stack is essential for venting off the stored heat.
Danger to the down-stream units can be prevented in this way.
A special technique developed
to combine that advantages of a multiple lance burner, with a combustion
chamber. This combustion chamber has no refractory lining and is referred
to as a perforated jacket (LOMA) heater.
The technique is distinguished
by the following features:
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minimum stored heat
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no preheating period
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wide control range
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plant can be immediately started
and shut down
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no emergency stack is required
Low calorific gases with a thermal
value from 2.500 kJ/m³ (S.T.P) can be utilized without using a supporting
burner.
Such as hot gas generators
are used for, e.g. burning blast furnace gas in steel works and for applications
in dry grinding plants.
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