Vertical Roller Mills for Cement raw material, coal, lignite and other minerals   
Design Features 
  • Horizontal grinding track 
  • Conical roller, 15o inclination to the horizontal 
  • Grinding rollers guided in standard rocker arms located outside the grinding house 
  • Modular mill design, 2, 3 and 4 roller mill on increased grinding table with the same module 
  • Hot gas duct and grinding force transmitting parts of the mill are individual structures, not linked to each other 
  • Hydro-pneumatic spring system 
  • No metal to metal contact during all operation phases of the mill via stop buffer or sensors 
  • Mill and classifier integrated in one unit and designed according to NFPA 3.5 bar abs 
Quick, easy and simple maintenance via the hydraulic operated swing-out device 
 
Process Features 
  • Standard motor for the mill drive, grinding rollers is lifted during start up of the mill, so no auxiliary device is required 
  • Grinding and drying of raw material up to 25% surface moisture 
  • Three processes in one unit: drying, grinding, classifying 
  • Capacity range: 0.6 - 750 tph 
  • Low specific power consumption of the mill 
  • Low noise and vibration level, simple plant arrangement, outdoor installation is possible 
  • Simple plant layout, minimized space requirements, savings in building costs 
  • High availability of the Loesche mill through modular design and operation of proven mill parts 
Long life time through especially designed grinding elements at low costs.  
 
  Vertical Roller Mills for cement clinker and blast furnace slag (LM 2+2 C/S)  
  Main Features
  • Low energy consumption compared to tube mill grinding system. Saving in cost and positive aspects for the environment are given. 
  • Low civil cost because of space saving design. 
  • Capacity range 38-200 tph; grinding to surface areas > 4.500 cm²/g 
  • Effective drying process during the grinding makes the Loesche mill excellently suited for grinding of blast furnace slag or producing blended cement from one or more wet components. 
  • Very smooth operation by the 2+2 system. 
  • No metal to metal contact between grinding elements via stop buffer. 
  • Simple adjustable fineness and grain size distribution of the required product quality. 
  • High reliability by using modular elements of proven design. Long service life by special developed grinding elements at low costs. Wear protection for all exposed surfaces.
  
Applications 
  
It is commercially proven that the Loesche 2+2 Mill is highly efficient vertical roller mill for finish grinding of cement clinker and blast furnace slag.    

Regarding conventional grinding plants with tube mills, 30% savings in energy requirements or better are possible with the Loesche 2+2 Mill.    

So the Loesche 2+2 Mill will increase profitability and contribute competitiveness.   

Three processes are combined in the 2+2 Mill:    

  • Drying 
  • Grinding and disagglomeration 
  • classification 
The low noise and vibration level contributes to a simple plant layout. It makes an outdoor installation possible and increases the plant availability. Civil construction costs are minimized by space saving design.   
Because of its high drying performance the 2+2 Mill is the best choice for grinding blended cements.    

Operations    
By means of the hydropneumatical spring system the 2+2 Mill is started with lifted grinding rollers.    
Therefore, an auxiliary drive is unnecessary. The simple plant control system controls the machinery equipment and the operation.  
 

The LOMA Heater
  
Description
  
has the following distinctive features:  
  • combustion chamber made of heat resistant steels i.e. no refractory lining
  • easily controlled and adjusted to changing loads
  • goof thermal economy
  • low weight, i.e. no heavy foundations
Standard design with hot gas limit of 500°C, with special design a limitation to 700°C. 

Fuels 

  • gas
  • light oil
  • heavy oil
  • low calorific gases (Hu > 2.500 kJ/m³)
For heating 
  • ambient air
  • cleaned exhaust gases
 
Mode of operation The majority of the airflow required is drawn or forced into the hot gas producer through the spiral housing and flows into the combustion chamber through the holes and annular gaps in the perforated jacket. 

The high inlet velocity of the mixing air cools the protective jacket and keeps the flame away from the perforated jacket.

Burning of low calorific gases The utilization of the heat content of low-calorific gases has gained in importance recently in an effort to optimize energy consumption. 

In the technologies applied so far, refractory lined combustion chambers are used. Additional supporting burners are required in that respect. 

These combustion systems are charatized by the high quantity of retained heat and necessitate long heating-up and shutting down periods. In the event of emergency situations, a costly emergency stack is essential for venting off the stored heat. Danger to the down-stream units can be prevented in this way. 

A special technique developed to combine that advantages of a multiple lance burner, with a combustion chamber. This combustion chamber has no refractory lining and is referred to as a perforated jacket (LOMA) heater. 

The technique is distinguished by the following features: 

  • minimum stored heat
  • no preheating period
  • wide control range
  • plant can be immediately started and shut down
  • no emergency stack is required
Low calorific gases with a thermal value from 2.500 kJ/m³ (S.T.P) can be utilized without using a supporting burner. 

Such as hot gas generators are used for, e.g. burning blast furnace gas in steel works and for applications in dry grinding plants. 
 

For further technical information's, please visit the site of our
Mother company LOESCHE GmbH, Duesseldorf